Mixers, Blenders, Homogenisers and Resin Blenders

Mixers, blenders, homogenizers, and resinators are industrial systems used in the preparation, treatment, and conditioning of bulk, granular, powdery, or semi-solid materials, with the goal of achieving homogeneous mixtures, consistent quality, and final product stability.

I orbital mixers they operate through a controlled orbital movement that allows for gentle and uniform mixing of materials, limiting segregation phenomena and preserving the physical and granulometric characteristics of the product.

I Planetary mixers, instead, they utilize a combined motion of rotation around their own axis and revolution around a central axis, generating a high-energy mixing that is particularly effective for complex, abrasive, or difficult-to-blend materials.

I Continuous mixers, ..., including resinators, are designed to operate in a constant flow, ensuring continuous material feeding and discharge. In resinators, the process also integrates controlled systems for the dosing and distribution of resins and binders, ensuring uniform treatment and stability of the final product in subsequent production stages.

I Batch mixers (batch) work in sequential cycles of loading, mixing, and unloading, allowing for high recipe control, precise dosing, and maximum process repeatability.

Homogenizers are used to standardize the physical and compositional properties of materials, reducing internal qualitative variations and ensuring product stability in subsequent production stages.

During operation, the continuous movement of materials, high mechanical stresses, and the presence of abrasive components generate phenomena of wear, erosion, and abrasion on the internal surfaces of equipment and processing parts.

The areas most subject to deterioration are, in particular:

• pale, mixing tools and components
• processing chambers and process tanks
• Power and discharge lines material
• Material metering and distribution systems

In these contexts, SARO intervenes with anti-wear solutions designed to protect the most stressed components, increase the operational life of equipment, and improve the reliability and efficiency of material mixing and treatment processes.

SARO develops anti-wear measures through the application of:

• High abrasion resistance ceramic coatings – SARCER & SARMO
• Components and Coatings – SAROMAX100
• Ceramic-filled resins for surface protection and restoration – RESINAL µ50
• Wear-resistant technical components designed for specific applications – SARCER & SAROMAX100
• Integrated solutions developed for environments with high wear and process aggression

The solutions are designed according to the characteristics of the treated material, the mixing dynamics, the operating speeds, and the plant's operating conditions.