Products

Alumina

Polymeric Resins

Cladded plates

Application sectors

Applications

RESINAL μ50 provides the following product specifications:

MSDS A
MSDS B

TYPICAL POLYMERISATION PERFORMANCE

Technology

Epoxy

Chemical Type

Epoxy

Appearance (Resin)

Grey Liquid

Appearance (Hardener)

Grey Liquid

Appearance - Mix

Grey Liquid

Components

2 parts - Resin & Hardener

Mix ratio (Weight) Resin: Hardener

2,5 : 1

Polymerisation

At ambient temperature after mixing

Application

Anti-wear Coating

Application Temperature

15 - 30°C

Service Temperature

80°C

Benefits

Excellent abrasion resistance
Reduced working time
Brushable - Sprayable smooth surface, glossy finish to minimize friction and turbulence
Excellent Adhesion
Semi-gloss

PRODUCT DESCRIPTION

RESINAL μ50 is a solvent-free coating consisting of a two-component epoxy compound loaded with Silicon Carbides that provides excellent abrasion protection on a wide variety of metals, fiberglass, reinforced plastics and concrete in aggressive environments. Its composition makes it particularly suitable for the protection of surfaces subject to abrasion and erosion. The product originates with a solvent-free formulation; however, the addition of solvent is allowed for ease of application, particularly for spray applications.

TYPICAL CHARACTERISTICS OF NON-HARDENED MATERIALS

Resin
Specific gravity @ 25 °C 1.7

Hardener

Specific gravity @ 25 °C 1.37

Mixture

Specific gravity @ 25 °C 1.61

Flash point °C >110

Properties of Hardening

Working time (200 mass g), ISO 9514, minutes: 30

Coating time, at 25 °C, hours: 1-24

Touch-drying time, at 25 °C, hours: 4

Functional drying time, at 25 °C, hours: 24

Time Polymerization Complete, at 25 °C, hours: 72

Coverage

Spatula/Brush application, minimum thickness of 500 microns, yield is 1.25 m²/kg, excluding waste and scrap.

Spray application with max.10% dilution, minimum thickness of 300 microns, yield is 1.77 m²/kg, excluding waste and scrap.

Dilution:For spray applications, dilute with M.E.K. or Acetone max 10% by volume; wait at least 1 hour between coats.

GENERAL INFORMATION

This product is not recommended for use in oxygen-rich and/or pure oxygen systems and should not be selected as a sealant for chlorine or other strong oxidizing materials. For information on the safe handling of this product, consult the safety data sheet (SDS).

INSTRUCTIONS FOR USE

Surface Preparation

A surface preparation is important for long-term product performance. Parameters may vary depending on the severity of the application, expectations for durability, and initial conditions of the substrates to be treated.

  1. Remove any dirt, oil, grease etc. with a suitable detergent.
  2. Every irregularity, splash or weld witness and every other surface roughness, must be leveled and flattened; every indentation or porosity must be grouted and leveled. Every protrusion, edge or joint, must be leveled with a minimum radius of 3mm and every corner must also be rounded with the same characteristics.
  3. Sandblast the entire surface to be treated with an angular grit to a roughness of 50-70 microns, and a blasting grade close to White Metal (SIS SA 2½ /SSPC-SP 10). For immersion applications, a blasting grade equal to White Metal is required (SIS SA 3/SSPC-SP 5).
  4. After blasting, the metal surface should be cleaned with a residue-free cleaner or solvent to remove dust and contaminants. Clean, dry compressed air can also be used to remove dust and contaminants. The surface should be coated before reoxidation occurs.

Mode of Application:

  1. Film thickness for coating: 200-300 micron. It is recommended to apply a minimum of 2 layers to avoid micro-pitting.
  2. Application temperature for surface and environment: 15-30 °C.
  3. Relative humidity: <85 %; Surface temperature should always be above the dew point by at least 3 °C.
  4. Spray systems:
  • Airless sprayer for abrasive two-pack products with compression ratio of at least 60:1.
  • Nozzle 3-4 mm; width 50-60°, dependent on the part to be coated.
  • Pressione all’ugello: 210 bar minimo. Temperatura del prodotto ≥25 °C.

Second coats should be done once the product layer is gellified but not cured, within the “overcoating time.” If this time is exceeded, the surface should be abraded lightly and cleaned with a solvent to remove residue.

Check:

    • When the application is just completed, visually check for untreated porosity.
    • Once the coating has cured, repeat the visual inspection to confirm the absence of untreated areas and porosity or mechanical damage.
    • Check the coating thickness, above all in critical areas.

Repairs

Any untreated area or porosity or area with little thickness detected should be restored or repaired by applying additional product, after light abrasion and cleaning of the surface.

Cleaning

Clean equipment immediately after use with a solvent such as acetone or isopropyl alcohol. Once cured, the product can only be removed mechanically.

2

Not for product specifications

The technical data contained herein are for reference only. Please contact the technical department for assistance and recommendations on specifications for this product.

Storage

Store the product in the closed container in a dry place. Storage information may be indicated on the labeling of the product container.

Optimal storage: 8 to 21 °C. Storage below 8 °C or above 28 °C may adversely affect product properties. Material removed from containers may be contaminated during use. Do not return the product to the original container. SARO Srl cannot assume responsibility for product contaminated or stored under conditions other than those previously stated. If further information is needed, please contact technical support or your local representative/vendor.

Warnings

The information provided in this data sheet (TDS) including recommendations for the use and application of the product is based on knowledge and experience of the product as of the date of this TDS. The product may have a variety of different applications as well as different application and working conditions in the use environment beyond control. SARO Srl, therefore, is not responsible for the suitability of the product for the processes and production conditions for which it is used, as well as the applications and results expected. It is strongly recommended that you conduct your own tests to confirm its suitability. Any liability in connection with the information contained in the data sheet or any other written or oral recommendation concerning the product is excluded.

SARO Srl expressly disclaims all warranties expressed or implied, including warranties of merchantability or fitness for a particular purpose, arising out of the sale or use of SARO Srl's products. SARO Srl expressly disclaims any liability for consequential or incidental damages of any kind, including lost profits.

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